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EncartaLabs

Lean Six Sigma - Green Belt

( Duration: 5 Days )

Become an expert in six sigma methodology by getting hands-on knowledge on DMAIC, Project Charter, Process Capability, FMEA, Sigma calculation, Test of Hypothesis, Control Charts, VSM, JIT using real case scenarios and real-life examples. This Lean Six Sigma Green Belt training course integrates Six Sigma, Lean and DMAIC methodologies using live projects.

By attending Lean Six Sigma Green Belt workshop, delegates will learn to:

  • Lead and execute process-level improvement projects
  • Collect process data and develop process maps
  • Develop statistical hypotheses using simple statistical tools
  • Design simple experiments and/or implementation plans that help validate improvement options
  • Apply problem solving and quantifiable tools to an improvement project brought to class on the first day
  • Eliminate waste and defects by applying lean and six sigma
  • Collect, analyze, and quantify data that enable process improvements
  • Execute the six sigma methodology
  • Work with process owners to ensure process gains are held

  • The Lean Six Sigma Green Belt class is designed for individuals from diverse organizational functions-operations, quality, logistics, finance, production, engineering and other staff functions.

COURSE AGENDA

1

Overview of Six Sigma and the organization

  • Six Sigma and organizational goals
  • Value of six sigma
  • Organizational goals and six sigma projects
  • Organizational drivers and metrics
  • Lean principles in the organization
  • Lean concepts
  • Value-streaming mapping
  • Design for six sigma (DFSS) methodologies
  • Roadmaps for DFSS
  • Basic failure mode and effects analysis (FMEA)
  • Design FMEA and process FMEA
2

Define Phase of Six Sigma:

  • Project identification
  • Project Selection
  • Process elements
  • Benchmarking
  • Process inputs and outputs
  • Owners and stakeholders
3

Voice of the customer (VOC)

  • Customer identification
  • Customer data
  • Customer requirements
4

Project management basics

  • Project charter
  • Project scope
  • Project metrics
  • Project planning tools
  • Project documentation
  • Project risk analysis
  • Project closure
  • Management and planning tools
  • Business results for projects
  • Process performance Communication
  • Team dynamics and performance
  • Team stages and dynamics
  • Team roles and responsibilities
  • Team tools
  • Team Communication
5

Measure Phase of Six Sigma:

  • Process analysis and documentation
  • Probability and statistics
  • Basic probability concepts
  • Central limit theorem, Statistical distributions, Collecting and summarizing data
  • Types of data and measurement scales
  • Sampling and data collection methods
  • Descriptive statistics
  • Graphical methods
  • Measure Phase (contd E. Measurement system analysis (MSA) F. Process and performance capability
  • Process performance vs. process specifications
  • Process capability studies
  • Process capability (Cp, Cpk) and process performance (Pp, Ppk) indices
  • Short-term vs. long-term capability and sigma shift
6

Analyze Phase:

  • Exploratory data analysis
  • Multi-vari studies
  • Correlation and linear regression B, Hypothesis testing
  • Basics Tests for means, variances, and proportions
  • Introduction to MINITAB Data analysis
7

Improve Phase of Six Sigma

  • Design of experiments (DOE)
  • Basic terms, DOE graphs, and plots
  • The root cause analysis
  • Lean Tools 1. Waste elimination 2. Cycle-time reduction 3. Kaizen and kaizen blitz V1.
8

Control Phase of Six Sigma

  • Statistical process control (SPC)
  • SPC Basics
  • Rational subgrouping
  • Control charts
  • Control plan
  • Lean tools for process control
  • Total productive maintenance (TPM)
  • Visual factory
9

Project Implementation & Support

  • MINITAB Practice and guidance for project
  • Project implementation support
  • Templates and Toolkits application for Project work
  • Support on Data Project, Implementation and project completion

Encarta Labs Advantage

  • One Stop Corporate Training Solution Providers for over 6,000 various courses on a variety of subjects
  • All courses are delivered by Industry Veterans
  • Get jumpstarted from newbie to production ready in a matter of few days
  • Trained more than 50,000 Corporate executives across the Globe
  • All our trainings are conducted in workshop mode with more focus on hands-on sessions

View our other course offerings by visiting https://www.encartalabs.com/course-catalogue-all.php

Contact us for delivering this course as a public/open-house workshop/online training for a group of 10+ candidates.

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