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EncartaLabs

Failure Mode and Effects Analysis (FMEA)

( Duration: 2 Days )

The Failure Mode and Effects Analysis (FMEA) training course covers the process of conducting system design, redesign, process, service, and machine FMEAs. In this course, you will understand what FMEA is, the different types of FMEA, how to construct an FMEA, and the linkages between FMEA and other tools such as ISO 9000:2000 standard, the Six Sigma approach.

This course covers the details on addressing reliability during the early stages of design and shows you how this method can help to improve design decisions and product quality during operation. We demonstrate a new way of organizing FMEA based on both the products function-structure relationship and the Voice of the Customer (VOC).

This Failure Mode and Effects Analysis (FMEA) workshop is ideal for anyone interested to identify and reduce risk including design and/or process managers and engineers, or anyone in the fields of manufacturing, quality assurance, reliability research, development, and safety engineering.

COURSE AGENDA

1

Introduction to FMEA

  • What is an FMEA (Failure Mode and Effects Analysis) ?
  • FMEA key terms and principles
  • Benefits of FMEA
  • Definition of Failure Modes
  • Objectives of an FMEA
  • Carrying out an FMEA
  • FMEA Standards
  • How FMEA is used
  • FMEA Process
  • FMEA Reporting
  • Evaluating the Effects of each Failure Mode on your System
  • Failure Detection Methods and Corrective Actions
2

Steps in the FMEA Process

  • Failure modes (What could go wrong?)
  • Failure causes (Why would the failure happen?)
  • Failure effects (What would be the consequences of each failure?)
  • FMEA Matrix
  • Severity
  • Probability of occurrence
  • Probability of detection
3

Inside FMEA Matrix

  • How to Complete a Process FMEA
  • Failure Mode
  • What could go wrong?
  • Failure Causes
  • Why would the failure happen?
  • Failure Effects
  • What would be the consequences of failure?
  • Likelihood of Occurrence
  • Likelihood of Detection
  • Severity
  • Risk Priority Number (RPN)
  • Likelihood of Occurrence ” Likelihood of Detection ” Severity
4

FMEA Applied

  • Typical Tools Used in FMEA
  • Teams and Team Mechanics of FMEA
  • Concept FMEA
  • System FMEA
  • Design FMEA
  • Process FMEA
  • Service FMEA
  • Machine FMEA
5

FMEA Case Studies and Workshops

  • FMEA Flow and its Role In Failure Mode Avoidance
  • Automotive Industry
  • Electromechanical Industry
  • Hardware and Software
  • Semiconductor Industry
  • Medical Device Industry
  • Healthcare
  • Pharmaceutical
  • Utilities
  • Oil and Gas
  • Green Industry
  • FMEA Lessons Learned
  • FMEA Checklist

Encarta Labs Advantage

  • One Stop Corporate Training Solution Providers for over 6,000 various courses on a variety of subjects
  • All courses are delivered by Industry Veterans
  • Get jumpstarted from newbie to production ready in a matter of few days
  • Trained more than 50,000 Corporate executives across the Globe
  • All our trainings are conducted in workshop mode with more focus on hands-on sessions

View our other course offerings by visiting https://www.encartalabs.com/course-catalogue-all.php

Contact us for delivering this course as a public/open-house workshop/online training for a group of 10+ candidates.

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