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EncartaLabs

Lean Layout Design

( Duration: 2 Days )

Factory Layout & a Lean Plant design is fundamental for building manufacturing excellence, by optimizing space and manpower, reducing costs, and ensuring on-time defect-free deliveries. This Lean Layout Design training course provides skills on how to better utilize your current space especially when it comes to employee, inventory, and equipment placement.

By attending Lean Layout Design workshop, delegates will:

  • Understand the fundamentals of Lean Layout Design and its impact on productivity.
  • Learn to eliminate waste (motion, transport, waiting, etc.) through optimized layouts.
  • Develop skills to apply Value Stream Mapping (VSM) for layout improvements.
  • Understand the role of ergonomics and safety in workplace layout design.
  • Gain insights into digital tools and simulation techniques for layout planning.
  • Apply Lean principles to create flow-efficient, cost-effective layouts.

  • You will be able to design or redesign layouts that improve efficiency.
  • Reduced non-value-adding activities through optimized material and workflow.
  • Enhanced workplace organization, safety, and employee ergonomics.
  • Ability to use VSM and Kaizen techniques for continuous improvement.
  • Improved lead times, space utilization, and productivity through Lean layout application.
  • Confidence in implementing Lean transformation strategies in layout planning.

COURSE AGENDA

1

Introduction to Lean Layout Design

  • What is Lean Layout Design?
  • Importance of Efficient Layouts in Lean Manufacturing
  • Principles of Lean Applied to Layout Design
2

Fundamentals of Layout Planning

  • Types of Layouts (Process, Product, Cellular, Fixed Position)
  • Relationship Between Layout and Process Efficiency
  • Identifying and Eliminating Waste in Layouts
3

Lean Principles in Layout Design

  • 5S and Workplace Organization
  • Single-Piece Flow and Workstation Arrangement
  • Visual Management and Standard Work Layout
4

Value Stream Mapping for Layout Design

  • Current State Mapping
  • Identifying Bottlenecks and Inefficiencies
  • Future State Mapping with Optimized Layout
5

Flow Optimization Techniques

  • Reducing Material Handling and Movement Waste
  • Kanban and Pull Systems in Layouts
  • Work Cell Design and Cellular Manufacturing
6

Ergonomics and Safety Considerations

  • Ergonomic Workstation Design
  • Safety Integration in Lean Layouts
  • Human Factors and Productivity
7

Simulation and Digital Tools for Layout Design

  • Software Tools for Layout Optimization
  • Digital Twin and Virtual Layout Testing
  • Case Studies of Lean Layout Implementation
8

Implementing and Sustaining Lean Layouts

  • Change Management for Layout Transformation
  • Continuous Improvement and Kaizen in Layout Design
  • Measuring Success: KPIs for Lean Layout Efficiency
9

Case Studies and Industry Applications

  • Successful Lean Layout Transformations
  • Real-World Examples from Different Industries
  • Group Exercise: Redesigning an Existing Layout
10

Summary & Action Plan

  • Key Takeaways
  • Developing an Action Plan for Your Organizations
  • Q&A and Final Discussions

Encarta Labs Advantage

  • One Stop Corporate Training Solution Providers for over 6,000 various courses on a variety of subjects
  • All courses are delivered by Industry Veterans
  • Get jumpstarted from newbie to production ready in a matter of few days
  • Trained more than 50,000 Corporate executives across the Globe
  • All our trainings are conducted in workshop mode with more focus on hands-on sessions

View our other course offerings by visiting https://www.encartalabs.com/course-catalogue-all.php

Contact us for delivering this course as a public/open-house workshop/online training for a group of 10+ candidates.

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